The Husqvarna 701 is a high-performance dual-sport motorcycle known for its robust 692.7cc single-cylinder engine, advanced electronics, and versatile on/off-road capabilities. This service manual provides comprehensive information for maintenance, repair, and troubleshooting. It covers key sections including general information, periodic maintenance, engine, chassis, electrical system, and troubleshooting procedures.
This manual is intended for qualified service technicians. Always prioritize safety.
| Item | Description |
|---|---|
| Model | Husqvarna 701 Enduro / Supermoto |
| Manual Type | Service & Repair Manual |
| Language | English |
| File Format | |
| Applicability | 2016-2023 Model Years |
WARNING! Always disconnect the battery before servicing electrical components. Use proper tools and follow torque specifications. Work in a well-ventilated area.
Adhere to the following intervals to ensure optimal performance and longevity.
CAUTION! Failure to follow the maintenance schedule may void warranty and lead to component failure.
692.7cc liquid-cooled single-cylinder 4-stroke engine with double overhead camshafts.
Chromium-Molybdenum steel frame with aluminum subframe.
Front Suspension: WP XPLOR 48 mm upside-down fork, adjustable compression/rebound. Travel: 250 mm (Enduro).
Rear Suspension: WP XPLOR monoshock with linkage, adjustable preload, compression, and rebound. Travel: 250 mm (Enduro).
Steering Head Bearings: Tapered roller bearings. Check for play every 10,000 km. Grease with high-quality bearing grease.
Swingarm Pivot Bearings: Inspect and lubricate during major service intervals.
12V DC system with lithium-ion battery. Bosch EMS with ride-by-wire throttle.
Tip: Disconnect battery negative terminal first and reconnect last.
Electronic fuel injection with 50 mm throttle body.
WARNING! No smoking or open flames near fuel system. Relieve fuel pressure before disconnecting lines.
Liquid cooling with radiator and electric fan.
CAUTION! Never open radiator cap when engine is hot. Allow to cool completely.
Front: Brembo 2-piston floating caliper, 300 mm disc. Rear: Brembo single-piston floating caliper, 240 mm disc. Bosch 9M ABS with off-road mode (Enduro).
| Component | Specification |
|---|---|
| Brake Fluid Type | DOT 4 |
| Front Brake Pad Wear Limit | 1.5 mm minimum thickness |
| Rear Brake Pad Wear Limit | 1.5 mm minimum thickness |
| Brake Disc Runout Limit | Max 0.3 mm |
| ABS Bleeding | Requires diagnostic tool for full procedure |
Spoked wheels with aluminum rims.
Enduro Models: Front: 90/90-21. Rear: 140/80-18.
Supermoto Models: Front: 120/70-17. Rear: 160/60-17.
Tire Pressures (Cold): Street: F 2.1 bar (30 psi), R 2.3 bar (33 psi). Off-road: F 1.8 bar (26 psi), R 1.8 bar (26 psi). Adjust for load and conditions.
Wheel Bearings: Check for smooth rotation and no play during tire changes. Grease seals.
| Symptom | Possible Cause | Corrective Action |
|---|---|---|
| Engine will not start | Weak battery, faulty fuel pump, no spark | Check battery voltage (min 12.5V). Listen for fuel pump prime. Check spark plug. |
| Engine runs poorly/misfires | Clogged air filter, bad fuel, faulty injector, sensor issue | Replace air filter. Use fresh fuel. Check injector spray pattern. Scan for error codes. |
| Excessive oil consumption | Worn piston rings, valve seals, leaks | Perform compression/leak-down test. Inspect for external leaks. |
| ABS warning light on | Sensor fault, low fluid, system error | Check wheel sensor gaps and wiring. Check brake fluid level. Use diagnostic tool to read code. |
| Overheating | Low coolant, stuck thermostat, faulty fan | Check coolant level and for leaks. Test thermostat and fan operation. |
Reset Service Light: Via instrument cluster menu: Service > Reset.