Husqvarna TE 300 Owners Manual

The Husqvarna TE 300 is a high-performance two-stroke enduro motorcycle featuring a 293.2cc engine, electric start, 6-speed transmission, WP XPLOR suspension, hydraulic clutch, advanced frame geometry, and modern electronics. This manual covers essential information for safety, operation, maintenance, and troubleshooting to ensure optimal performance and longevity of your motorcycle.

1. Features at a Glance 2. Pre-Ride Inspection 3. Controls and Instrumentation 4. Specifications 5. Operation & Riding 6. Routine Maintenance 7. Engine & Transmission 8. Chassis & Suspension 9. Cleaning & Storage 10. Warranty Information 11. Troubleshooting

Features at a Glance

Key components: Two-stroke 293.2cc engine, Electric starter, Chromoly steel frame, WP XPLOR front fork, WP XACT rear shock, Hydraulic clutch, Brembo brakes, LED lighting, Map select switch.

Feature	Description
Engine	293.2cc two-stroke, counter-balancer shaft
Starting System	Electric start with backup kickstarter
Transmission	6-speed, wide-ratio
Frame	Chromoly steel with engineered rigidity
Front Suspension	WP XPLOR 48mm upside-down fork, adjustable
Rear Suspension	WP XACT monoshock, linkage
Brakes	Brembo, front disc 260mm, rear disc 220mm
Fuel Tank	Polyethylene, 10 liters capacity
Weight	Approx. 107 kg (without fuel)
Electronics	Map select switch (2 maps), LED tail light

Pre-Ride Inspection

Before each ride, perform a thorough inspection to ensure safety and reliability.

Check fuel level and fuel tap position.
Inspect tires for pressure, wear, and damage.
Test brakes (lever/pedal travel and fluid level).
Check chain tension and lubrication.
Verify all controls operate smoothly (throttle, clutch, brakes).
Ensure lights and indicators function.
Check for oil leaks and loose fasteners.

WARNING! Never operate the motorcycle if any inspection item fails. Address issues before riding.

Controls and Instrumentation

Familiarize yourself with the location and function of all controls.

Left Handlebar: Clutch lever, Map select switch, Horn, High/low beam, Turn signals, Light switch.

Right Handlebar: Front brake lever, Throttle, Engine stop switch, Electric start button.

Instrument Panel: Speedometer, Odometer, Trip meter, Gear indicator, Fuel warning light, Neutral light.

Foot Controls: Gear shift lever, Rear brake pedal, Kickstarter.

Map Select: Switch between two engine maps (Standard and Advanced) for varying traction conditions.

Specifications

Engine Type: Single cylinder, 2-stroke, liquid-cooled.
Displacement: 293.2 cc.
Bore x Stroke: 72 mm x 72 mm.
Starter: Electric & kick.
Transmission: 6-speed.
Fuel System: Keihin PWK 36 carburetor (model year dependent).
Frame: Central double-cradle type 25CrMo4 steel.
Suspension Travel Front/Rear: 300 mm / 300 mm.
Ground Clearance: 370 mm.
Seat Height: 960 mm.
Fuel: Premium unleaded (95 RON) with 2-stroke oil mix.

Operation & Riding

Starting, riding, and stopping procedures.

Starting Cold Engine: Turn fuel tap ON. Pull choke. Do not open throttle. Press start button or use kickstarter.
Starting Warm Engine: No choke. Slight throttle opening may be needed.
Riding: Allow engine to warm up. Select gear. Release clutch smoothly while applying throttle.
Stopping: Close throttle, apply brakes, disengage clutch, shift to neutral, and use engine stop switch.
Map Selection: Use handlebar switch to change engine character during riding.

CAUTION! Always wear appropriate protective gear. Operate only in suitable off-road conditions.

Routine Maintenance

Adhere to maintenance intervals for safety and performance.

Service	Interval (hours/ km)	Action
Engine Oil Change	15 hours / 500 km	Drain and refill with recommended oil.
Oil Filter Change	30 hours / 1000 km	Replace oil filter.
Air Filter Cleaning	Every ride (dusty) / 10 hours	Clean and re-oil foam filter.
Spark Plug	50 hours	Inspect and replace if necessary.
Chain Adjustment/Lube	Every ride	Adjust slack to 55-60mm, lubricate.
Brake Fluid	Annually or 100 hours	Check level, replace fluid.
Suspension Service	100 hours	Inspect seals, change oil.
Wheel Bearings	100 hours	Check for play, grease.

Engine & Transmission

Specific procedures for engine and powertrain care.

Fuel Mix: Use premium unleaded gasoline mixed with high-quality 2-stroke oil at ratio specified in manual (e.g., 60:1).
Cooling System: Check coolant level regularly. Use recommended ethylene-glycol coolant.
Power Valve: Periodically inspect and clean the exhaust power valve mechanism.
Clutch Adjustment: Adjust free play at lever (2-3 mm). Bleed hydraulic system if spongy.
Transmission Oil: Use recommended gear oil. Check level with bike upright.

WARNING! Engine components become extremely hot. Allow to cool before servicing.

Chassis & Suspension

Maintenance of frame, suspension, and wheels.

Fork/Shock Settings: Adjust compression/rebound clickers for riding conditions. Record baseline settings.
Spoke Tension: Check and tighten spokes regularly to maintain wheel integrity.
Steering Head Bearings: Check for notchiness; adjust or grease as needed.
Swingarm Pivot: Lubricate bearings according to service schedule.
Brake Pads: Inspect thickness; replace if worn beyond limit.

Cleaning & Storage

Proper cleaning prevents corrosion; correct storage preserves condition.

Cleaning: Rinse with low-pressure water. Use mild detergent. Avoid direct spray on bearings, air filter, exhaust.
After Wash: Start engine and run briefly to evaporate moisture. Lubricate chain.
Storage (Long-term): Fill fuel tank with stabilized fuel. Run engine to circulate. Remove battery and store charged. Inflate tires to max pressure. Store in dry place.

CAUTION! Do not use high-pressure water on seals, electrical components, or bearings.

Warranty Information

Husqvarna Motorcycles provides a limited warranty for the TE 300. The warranty covers defects in material and workmanship for a specified period from the date of purchase. Warranty does not cover normal wear, lack of maintenance, accidents, modifications, or use in competition. Always have service performed by an authorized Husqvarna dealer to maintain warranty validity. For specific terms and period, consult your local dealer or the warranty certificate provided with your motorcycle.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	No fuel, flooded, weak spark, dead battery	Check fuel tap, spark plug, battery charge. Use kickstarter if battery low.
Engine runs poorly/ bogs	Clogged air filter, incorrect jetting, water in fuel	Clean air filter, check carburetor, drain fuel tank.
Excessive smoke	Rich oil mixture, worn piston/rings	Verify fuel/oil ratio, check engine compression.
Clutch slipping	Worn plates, incorrect adjustment, contaminated oil	Adjust free play, change transmission oil, inspect plates.
Hard shifting	Bent shift lever, worn dogs, low oil	Check lever position, inspect transmission oil level and quality.
Overheating	Low coolant, clogged radiator, lean jetting	Check coolant level, clean radiator fins, inspect jetting.
Brakes spongy	Air in system, worn pads, contaminated fluid	Bleed brake system, inspect pads and rotors.
Electrical failure	Blown fuse, loose connection, dead battery	Check main fuse, battery terminals, and ground connections.

Dealer Service: For complex issues, contact an authorized Husqvarna dealer.

Support: Husqvarna Motorcycles website or your local authorized dealer.